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Aluminum Expansion Joints | iChem

Sandra Elsharnouby
26 Oct, 2025
Aluminum Expansion Joints | iChem

Aluminum Expansion Joints | iChem Solutions for Thermal Movement and Structural Protection

Introduction

Aluminum expansion joints are essential elements in modern building design.
They are installed between concrete sections to absorb expansion and contraction caused by temperature changes or minor structural settlement.
By using these joints, buildings maintain their structural integrity, prevent cracks, and reduce long-term maintenance costs.

iChem Egypt provides advanced aluminum expansion joint systems suitable for floors, walls, and ceilings, engineered to meet the requirements of industrial, commercial, and residential projects.


What Are Aluminum Expansion Joints?

Aluminum expansion joints are metal profiles installed between concrete parts to absorb expansion and contraction resulting from temperature changes or minor structural movements.

They are mainly used in:

  • Industrial and commercial floors

  • External and internal walls

  • Ceilings, corridors, and suspended slabs

Comparison: Aluminum vs. Rubber vs. Fiber

  • Aluminum: High resistance, suitable for heavy loads, long lifespan

  • Rubber: Flexible and lightweight, suitable for indoor or light-movement areas

  • Fiber: Limited abrasion resistance, used in decorative or special finishes


Why Are Expansion Joints Used in Buildings?

  • To absorb expansion and contraction due to temperature changes or minor settlement

  • To maintain the building’s stability and prevent cracks

  • Using strong, lightweight materials like aluminum ensures longer service life and easy installation

  • To reduce future maintenance costs


Components of an Aluminum Expansion Joint System

  • Surface Plate: The aluminum cover plate fixed to the concrete surface, designed to accommodate movement

  • Insert Profile: Allows longitudinal and lateral movement

  • Anchor Base: Provides strong mechanical anchoring to the concrete

  • Dust or Water Seal: Protects the joint and extends its service life


Advantages of iChem Aluminum Expansion Joints

  • Made from high-grade aluminum alloys, resistant to corrosion and moisture

  • Easy installation in both industrial and commercial projects

  • Compliant with international standards (ASTM & BS)

  • Available in multiple designs suitable for floors, walls, and ceilings

  • Custom sizes available to match project specifications


Selected iChem Products – Technical Overview

Product

Application

Technical Description

i371

Ceilings

Aluminum joint filled with flexible rubber to absorb movement, protects finishes and reduces maintenance costs

i890

Floors, Walls & Ceilings

Stainless steel + aluminum section, suitable for indoor and outdoor use, resistant to thermal and mechanical movement

i750

Vertical Walls

Allows natural expansion and contraction, prevents cracks and protects finishes

i730

Internal & External Walls

Designed for structures exposed to temperature or mechanical movement, enhances stability

i710

Walls

Vertical wall joint allowing natural movement, prevents cracks due to environmental changes

i317

Walls

Reduces the effects of thermal and structural movement, prevents surface cracking

i720

Walls

Allows free wall movement, protects external surfaces from sunlight and moisture

i820

Walls & Ceilings

Covers joints to allow movement caused by temperature or environmental changes, prevents cracking

i870

Walls & Ceilings

Reduces cracking due to thermal expansion and contraction, ideal for large-scale structures

i370

Ceilings

Minimizes ceiling damage from thermal movement, includes flexible components

i821

Walls & Ceilings

Covers wall sections to allow thermal movement, prevents cracks and maintains appearance

i315

Walls

Surface-mounted joint system, compatible with various finishes, preserves aesthetics and prevents cracking

Recommended Applications

Sector

Type of Joint

Suggested iChem Product

Hospitals & Malls

Floor Expansion Joint

iChem Joint AL 40

Parking Areas & Bridges

Dust-Proof Expansion Joint

iChem Joint AL 60

Ceilings & Corridors

Lightweight Expansion Joint

iChem Joint AL 20

Frequently Asked Questions (FAQ)

❓ What’s the difference between aluminum and rubber expansion joints?
✔ Aluminum joints are more durable and handle higher loads, while rubber joints are used in light or indoor applications.

❓ Can aluminum expansion joints be used outdoors?
✔ Yes, iChem’s aluminum systems are designed to withstand exposure to sunlight, humidity, and temperature variations.

❓ How do I determine the right joint size?
✔ The joint size depends on the expected expansion gap and the nature of the surface. The iChem engineering team provides full technical support and sizing calculations.


Conclusion

Aluminum expansion joints are an advanced solution for extending the life of buildings and protecting finishes from cracking.
iChem Egypt offers a complete range of high-quality, corrosion-resistant, and easy-to-install expansion joint systems, making them the ideal choice for commercial, industrial, and residential structures.

Contact iChem Egypt

📍 Address: Nozha City Center, Sector C, Tower 2, 7th Floor, Gesr El Suez Street
📞 Phone: 02 22909120 – 010 22000050 – 010 80029701 – 010 10042900 – 010 10027900
📧 Email: info@ichemeg.com

For more details, visit:
👉 https://ichemeg.com/ar/store-categories/wall-ceiling-expansion-joint-covers



Frequently Asked Questions

Explore additional details and clarifications!

Yes, they are designed to accommodate horizontal expansion and contraction, and some types can also handle vertical movement.

Yes, there are Heavy Duty types specifically designed for parking garages and industrial driveways.

Yes, iChem provides a wide range of aluminum expansion joints in various sizes and designs to suit different project requirements and structural conditions.
It’s not only about the width of the joint — but also the height, aluminum thickness, cover type, and the joint’s ability to handle horizontal and vertical movement.

🔹 Details include:

  • Multiple width options:
    Sizes start from small joints of 1 cm for interior buildings, up to 10 cm or more for large structural joints in malls, parking garages, and bridges.

  • Different profiles depending on floor type:

    • Expansion joints for concrete floors.

    • Tileable profiles that can be installed with ceramic, porcelain, or marble finishes.

    • Flush-type joints that sit level with the floor for a seamless aesthetic.

    • Sliding or movable cover systems designed to absorb large movements.

  • Different load capacities:

    • Standard Duty: For residential areas, corridors, and light traffic.

    • Heavy Duty: Designed for parking areas, vehicles, and trucks.

  • Indoor and outdoor installation options:
    Weather-resistant systems suitable for roofs, facades, entrances, and exposed areas.

🔹 Custom Manufacturing (Custom Made):
If the project requires a specific size, color, or movement capacity, iChem can provide tailor-made solutions according to approved engineering drawings.

✅ In summary:
iChem doesn’t provide a one-size-fits-all solution — it offers a complete system of sizes, shapes, and designs to meet the exact needs of every project.

iChem offers different types of expansion joints depending on the project requirements, with the most common being aluminum and rubber expansion joints.

Aluminum Expansion Joints:
These joints are known for their high strength and durability. They can withstand heavy loads and continuous traffic, which makes them ideal for malls, parking garages, airports, and commercial areas. They also provide an aesthetic finish, long service life, and require minimal maintenance.

Rubber Expansion Joints:
These are more flexible and are designed to absorb movement, thermal expansion and contraction, and vibrations. They also provide excellent waterproofing. Rubber joints are suitable for roofs, facades, and concrete joints that are not exposed to heavy mechanical loads.

In summary:
iChem provides both types to suit different project needs — aluminum joints for strength and heavy-duty performance, and rubber joints for flexibility and better waterproofing.

Have any questions, suggestions or complains ?

Message us on whatsapp.

Expansion Joint Solutions

010 80029701

Construction Chemicals Solutions

010 10042900

Profiles

010 22000050

Concrete Additives

010 10027900
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